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Electronic SMT specific nitrogen generator
Principle of nitrogen generator
A nitrogen generator refers to a nitrogen production equipment designed and manufactured using pressure swing adsorption technology,which uses air as raw material and physically separates oxygen and nitrogen to obtain nitrogen.The nitrogen generator uses excellent carbon molecular sieves as adsorbents and uses the principle of pressure swing adsorption(PSA)at room temperature to separate air and produce high-purity nitrogen.Usually,two adsorption towers are connected in parallel,and the imported pneumatic valve is controlled by a PLC to automatically operate,alternating between pressurized adsorption and decompression regeneration,to complete nitrogen oxygen separation and obtain the required high-purity nitrogen.
Carbon molecular sieve can simultaneously adsorb oxygen and nitrogen in the air,and its adsorption capacity also increases with the increase of pressure,and there is no significant difference in the equilibrium adsorption capacity of oxygen and nitrogen at the same pressure.Therefore,it is difficult to achieve effective separation of oxygen and nitrogen solely based on changes in pressure.If the adsorption rate is further considered,the adsorption characteristics of oxygen and nitrogen can be effectively distinguished.The diameter of oxygen molecules is smaller than that of nitrogen molecules,so their diffusion rate is hundreds of times faster than nitrogen.Therefore,carbon molecular sieves also adsorb oxygen very quickly,so at this time,the adsorbed oxygen is mainly oxygen,and the remaining nitrogen is mainly nitrogen.Adsorption and desorption are achieved by pressure difference,with adsorption occurring when the pressure increases and desorption occurring when the pressure decreases.The distinction between oxygen and nitrogen relies on the difference in adsorption speed between the two,achieved by controlling the adsorption time.The time is controlled very short,and oxygen has been fully adsorbed,while nitrogen has not yet had time to adsorb,stopping the adsorption process.
Characteristics of nitrogen generator
1.The raw air is taken from nature,and only compressed air and power supply are needed to produce nitrogen.The equipment has low energy consumption and low operating costs.
2.The purity adjustment of nitrogen is convenient,and the purity of nitrogen is only affected by the amount of nitrogen discharged.The purity of ordinary nitrogen production can be adjusted arbitrarily between 95%and 99.9%;The high-purity nitrogen generator can be adjusted freely between 99%and 99.9995%.
3.The equipment has a high degree of automation,fast gas production,and can be unmanned.To start or shut down,simply press the button and nitrogen will be generated within 10-25 minutes of starting up.
4.The equipment process flow is simple,the equipment structure is compact,the footprint is small,and the equipment device has strong adaptability.
5.The blizzard method is used to load molecular sieves,avoiding the phenomenon of molecular sieve pulverization caused by high-pressure airflow impact,and allowing molecular sieves to be used for a long time.
6.The digital flowmeter is a secondary instrument for industrial process monitoring with pressure compensation and high precision,and has the function of instantaneous flow rate and cumulative calculation.
7.Imported analyzer for online detection,high precision,maintenance free.
Technical specifications of nitrogen generator
Nitrogen flow rate:1-3000 m3/h(20℃,101.325kPa)
Nitrogen purity:≥95~99.9995%(customizable)
Atmospheric dew point:≤-40℃(customizable)
Nitrogen pressure:0.05~0.8Mpa(customizable)
Note:The unit of nitrogen flow rate"Nm3/h"refers to the flow rate unit at 20℃and 0.101MPa(absolute pressure)state
A nitrogen generator refers to a nitrogen production equipment designed and manufactured using pressure swing adsorption technology,which uses air as raw material and physically separates oxygen and nitrogen to obtain nitrogen.The nitrogen generator uses excellent carbon molecular sieves as adsorbents and uses the principle of pressure swing adsorption(PSA)at room temperature to separate air and produce high-purity nitrogen.Usually,two adsorption towers are connected in parallel,and the imported pneumatic valve is controlled by a PLC to automatically operate,alternating between pressurized adsorption and decompression regeneration,to complete nitrogen oxygen separation and obtain the required high-purity nitrogen.
Carbon molecular sieve can simultaneously adsorb oxygen and nitrogen in the air,and its adsorption capacity also increases with the increase of pressure,and there is no significant difference in the equilibrium adsorption capacity of oxygen and nitrogen at the same pressure.Therefore,it is difficult to achieve effective separation of oxygen and nitrogen solely based on changes in pressure.If the adsorption rate is further considered,the adsorption characteristics of oxygen and nitrogen can be effectively distinguished.The diameter of oxygen molecules is smaller than that of nitrogen molecules,so their diffusion rate is hundreds of times faster than nitrogen.Therefore,carbon molecular sieves also adsorb oxygen very quickly,so at this time,the adsorbed oxygen is mainly oxygen,and the remaining nitrogen is mainly nitrogen.Adsorption and desorption are achieved by pressure difference,with adsorption occurring when the pressure increases and desorption occurring when the pressure decreases.The distinction between oxygen and nitrogen relies on the difference in adsorption speed between the two,achieved by controlling the adsorption time.The time is controlled very short,and oxygen has been fully adsorbed,while nitrogen has not yet had time to adsorb,stopping the adsorption process.
Characteristics of nitrogen generator
1.The raw air is taken from nature,and only compressed air and power supply are needed to produce nitrogen.The equipment has low energy consumption and low operating costs.
2.The purity adjustment of nitrogen is convenient,and the purity of nitrogen is only affected by the amount of nitrogen discharged.The purity of ordinary nitrogen production can be adjusted arbitrarily between 95%and 99.9%;The high-purity nitrogen generator can be adjusted freely between 99%and 99.9995%.
3.The equipment has a high degree of automation,fast gas production,and can be unmanned.To start or shut down,simply press the button and nitrogen will be generated within 10-25 minutes of starting up.
4.The equipment process flow is simple,the equipment structure is compact,the footprint is small,and the equipment device has strong adaptability.
5.The blizzard method is used to load molecular sieves,avoiding the phenomenon of molecular sieve pulverization caused by high-pressure airflow impact,and allowing molecular sieves to be used for a long time.
6.The digital flowmeter is a secondary instrument for industrial process monitoring with pressure compensation and high precision,and has the function of instantaneous flow rate and cumulative calculation.
7.Imported analyzer for online detection,high precision,maintenance free.
Technical specifications of nitrogen generator
Nitrogen flow rate:1-3000 m3/h(20℃,101.325kPa)
Nitrogen purity:≥95~99.9995%(customizable)
Atmospheric dew point:≤-40℃(customizable)
Nitrogen pressure:0.05~0.8Mpa(customizable)
Note:The unit of nitrogen flow rate"Nm3/h"refers to the flow rate unit at 20℃and 0.101MPa(absolute pressure)state
HJN/95 nitrogen generator nitrogen purity: 95%
规格型号
氮气产量（Nm3/h）
有效耗气量（Nm3/min）
进口管径（DNmm）
出口管径（DNmm）
主机L×W(mm)
Model
Nitrogen
production
Effective air
consumption
Inlet pipe
size
Outlet pipe
diameter
Host
HJN95N-5
5
0.25
15
15
750×750
HJN95N-10
10
0.4
15
15
750×750
HJN95N-20
20
0.8
15
15
13500×850
HJN95N-30
30
1.2
25
15
1350×850
HJN95N-40
40
1.6
25
25
1400×1000
HJN95N-50
50
2
32
25
1400×1000
HJN95N-60
60
2.4
32
25
1600×1000
HJN95N-80
80
3.2
40
25
1600×1000
HJN95N-100
100
4
40
25
1800×1100
HJN95N-150
150
6
50
32
2000×1200
HJN95N-200
200
8
50
32
2000×1200
HJN95N-300
300
12
65
40
2200×1200
HJN95N-400
400
16
65
40
2400×1350
HJN95N-500
500
20
80
50
2500×1550
HJN95N-600
600
24
80
50
2850×1550
HJN95N-800
800
32
100
65
3000×1650
HJN95N-1000
1000
40
100
65
3100×1750
HJN95N-1500
1500
60
125
80
3250×1850
HJN95N-2000
2000
80
150
100
3500×2150
HJN95N-3000
3000
120
200
100
4400×3150
HJN/29 nitrogen generator nitrogen purity: 99%
规格型号
氮气产量（Nm3/h）
有效耗气量（Nm3/min）
进口管径（DNmm）
出口管径（DNmm）
主机L×W(mm)
Model
Nitrogen
production
Effective air
consumption
Inlet pipe
size
Outlet pipe
diameter
Host
HJN29N-5
5
0.3
15
15
750×750
HJN29N-10
10
0.46
15
15
1350×850
HJN29N-20
20
0.95
15
15
1400×1000
HJN29N-30
30
1.4
25
15
1400×1000
HJN29N-40
40
1.9
25
25
1400×1000
HJN29N-50
50
2.4
32
25
1600×1100
HJN29N-60
60
2.8
32
25
1600×1100
HJN29N-80
80
3.7
40
25
1800×1250
HJN29N-100
100
4.6
40
25
1800×1250
HJN29N-150
150
7.1
50
32
2000×1350
HJN29N-200
200
9.4
50
32
2150×1400
HJN29N-300
300
14.1
65
40
2250×1400
HJN29N-400
400
19
65
40
2500×1500
HJN29N-500
500
24.5
80
50
2750×1600
HJN29N-600
600
28
80
50
2850×1650
HJN29N-800
800
39.3
100
65
3000×1700
HJN29N-1000
1000
49.1
100
65
3100×1800
HJN29N-1500
1500
73.6
125
80
3250×1850
HJN29N-2000
2000
93.4
150
100
3500×2150
HJN29N-3000
3000
140
200
100
4400×3150
HJN/295 nitrogen generator nitrogen purity: 99.5%
规格型号
氮气产量（Nm3/h）
有效耗气量（Nm3/min）
进口管径（DNmm）
出口管径（DNmm）
主机L×W(mm)
Model
Nitrogen
production
Effective air
consumption
Inlet pipe
size
Outlet pipe
diameter
Host
HJN295N-5
5
0.35
15
15
750×750
HJN295N-10
10
0.5
15
15
850×420
HJN295N-20
20
1.2
15
15
850×420
HJN295N-30
30
1.5
25
15
1200×600
HJN295N-40
40
2
25
25
1250×880
HJN295N-50
50
2.5
32
25
1260×880
HJN295N-60
60
3
32
25
1350×950
HJN295N-80
80
4
40
25
1750×1000
HJN295N-100
100
5
40
25
2150×1100
HJN295N-150
150
7.5
50
32
2250×1250
HJN295N-200
200
10
50
32
2500×1350
HJN295N-300
300
15
65
40
2750×1450
HJN295N-400
400
20
65
40
2850×1550
HJN295N-500
500
25
80
50
3000×1650
HJN295N-600
600
30
80
50
3100×1700
HJN295N-800
800
40
100
65
3250×1820
HJN295N-1000
1000
50
125
65
3500×2450
HJN295N-1500
1500
75
150
80
3800×2150
HJN295N-2000
2000
100
200
100
4400×3150
HJN295N-3000
3000
150
250
125
5100×3300
HJN/39 nitrogen generator nitrogen purity: 99.9%
规格型号
氮气产量（Nm3/h）
有效耗气量（Nm3/min）
进口管径（DNmm）
出口管径（DNmm）
主机L×W(mm)
Model
Nitrogen
production
Effective air
consumption
Inlet pipe
size
Outlet pipe
diameter
Host
HJN39N-5
5
0.5
15
15
1350×850
HJN39N-10
10
0.56
20
15
1400×1000
HJN39N-20
20
1.1
25
15
1400×1000
HJN39N-30
30
1.8
25
15
1600×1000
HJN39N-40
40
2.3
25
25
1800×1100
HJN39N-50
50
2.9
32
25
1800×1100
HJN39N-60
60
3.5
32
25
2000×1200
HJN39N-80
80
4.5
40
25
2250×1250
HJN39N-100
100
5.5
40
25
2250×1350
HJN39N-150
150
8.3
50
32
2500×1400
HJN39N-200
200
11.1
50
32
2750×1450
HJN39N-300
300
17.5
65
40
3000×1650
HJN39N-400
400
23.2
80
50
3100×1750
HJN39N-500
500
29.2
80
50
3250×1850
HJN39N-600
600
35.5
100
65
3500×2150
HJN39N-800
800
47
125
65
3500×2150
HJN39N-1000
1000
58
150
65
3500×2150
HJN39N-1500
1500
87
150
80
4400×3150
HJN39N-2000
2000
116
200
100
5100×3300
HJN39N-3000
3000
240
300
200
4400×4400
HJN/49 nitrogen generator nitrogen purity: 99.99%
规格型号
氮气产量（Nm3/h）
有效耗气量（Nm3/min）
进口管径（DNmm）
出口管径（DNmm）
主机L×W(mm)
Model
Nitrogen
production
Effective air
consumption
Inlet pipe
size
Outlet pipe
diameter
Host
HJN49N-5
5
0.5
15
15
1350×850
HJN49N-10
10
1
20
15
1400×1000
HJN49N-20
20
2
25
15
1600×1000
HJN49N-30
30
3
32
15
1800×1100
HJN49N-40
40
4
40
20
1800×1100
HJN49N-50
50
5
40
20
2000×1200
HJN49N-60
60
6
50
20
2250×1250
HJN49N-80
80
8
50
25
2250×1350
HJN49N-100
100
10
50
25
2500×1400
HJN49N-150
150
15
65
25
2750×1550
HJN49N-200
200
20
80
30
2850×1550
HJN49N-300
300
30
80
40
3100×1600
HJN49N-400
400
40
100
50
3250×1800
HJN49N-500
500
50
125
50
3500×2150
HJN49N-600
600
60
125
65
3500×2150
HJN49N-800
800
80
150
65
3500×2150
HJN49N-1000
1000
100
200
80
4400×3150
HJN/59 nitrogen generator nitrogen purity: 99.999%
规格型号
氮气产量（Nm3/h）
有效耗气量（Nm3/min）
进口管径（DNmm）
出口管径（DNmm）
主机L×W(mm)
Model
Nitrogen
production
Effective air
consumption
Inlet pipe
size
Outlet pipe
diameter
Host
HJN59N-5
5
0.6
25
15
1400×1000
HJN59N-10
10
1.1
25
15
1400×1000
HJN59N-20
20
2.2
40
15
1800×1200
HJN59N-30
30
3.3
40
25
2150×1300
HJN59N-40
40
4.4
50
25
2250×1350
HJN59N-50
50
5.5
50
25
2500×1350
HJN59N-60
60
7.1
50
25
2750×1450
HJN59N-80
80
8.8
65
32
2750×1450
HJN59N-100
100
11
65
32
2850×1650
HJN59N-200
200
22
65
40
3250×1820
HJN59N-200
200
22
65
40
3250×1820
HJN59N-300
300
43
80
40
3500×2200
HJN59N-400
400
60
100
50
3800×2200
HJN59N-500
500
75
100
50
4000×2200
HJN59N-600
600
90
125
65
4200×2200
HJN59N-800
800
120
125
65
4800×2200
HJN59N-1000
1000
150
150
80
5000×2200
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